Free 3D print file · PACKOUT-compatible
First Aid Kit Insert for Milwaukee® PACKOUT™
Turn a Milwaukee® PACKOUT™ Compact Organizer into a first aid kit: three bins and four lift-out trays, shaped to the case wall and sized for a full ANSI Class A refill, every pocket labeled.
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What you need
Get every Amazon part in one click
Goes in your cart:
- 1 × OSHA & ANSI 2021 Class A refill kit (25 person, 78 pieces)
- 1 × 5.5 in trauma shears (ADC 321 MiniMedicut)
Amazon asks you to confirm before anything is added, and you can change quantities in the cart. Also get 1 × Milwaukee® PACKOUT™ Compact Organizer (48-22-8435) at Home Depot (linked above).
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Print settings
- Material
- PETG or ABS
- Layer height
- 0.2 mm
- Infill
- 15%, 3 walls
- Supports
- None
Print each part as it comes, floor down. A tray's bottom is a plug that drops inside the bin below it; the step out to its rim is under 2 mm, so it prints without supports. Use PETG or ABS, not PLA: first aid kits ride in hot trucks and vans.
Install
Step 1
Print the seven parts
Three bins and four trays, each in one piece, no supports. The big front bin needs a 256 × 256 mm bed; the rest fit 180 × 180. The pockets are sized from published and estimated package sizes and haven't been test-fitted with a real refill yet: the download's layout guide has both levels at full size, so lay your supplies on it and print one tray first. Lift the five stock bins out of the organizer.
Step 2
Fill the bins
Set the bins in the case; each fits one place only, shaped to the case wall. The bulky supplies go here: trauma pads under the burn dressing and cold pack, the shears on edge in the rail beside them, the guide, triangular bandage and gloves, and the foil blanket under the eye wash, tape and roller bandage.
Step 3
Add the trays
Each tray's bottom drops into the bin below it. Fill them with the everyday supplies: bandages, antiseptic wipes, antibiotic ointment, sterile pads, eye pads, the CPR shield, burn gel and hand sanitizer. Every pocket floor says what goes in it.
Step 4
Close it up
The lid closes over the trays. To reach the bulky supplies, lift a tray out by the finger notch where it meets its neighbor.
Questions before you build
Does this make my kit ANSI compliant?
No. Compliance comes from the supplies: the insert holds a full ANSI/ISEA Z308.1-2021 Class A fill (the standard's minimum quantities) in labeled pockets, but it is not a certified kit. Use a compliant refill, like the one in the parts list, and restock after use.
Will another brand's refill fit?
Probably, with some differences. The pockets were sized to the refill in the parts list. Unit-dose packets vary by brand, so another refill's packets may sit looser or tighter; the bulky items (trauma pads, cold pack, burn dressing) are standard sizes.
Can I add a tourniquet or other trauma gear?
Not in this layout: a Class A fill uses the space. A folded CAT tourniquet is 165 mm long and 38 mm thick, and only the dressings bin is that long. A trauma version would trade some Class A items for it.
Which filament should I use?
PETG or ABS. First aid kits ride in trucks and vans, and PLA softens around 55–60 °C. PETG is the easiest of the two to print. The print settings apply to both.
Does it need supports?
No. Every part prints floor down as it comes. The trays' bottoms step in under 2 mm to drop into the bins, a short overhang most printers handle without supports.
Is it really free?
Yes. Sign in once with your email or Google and every design is a free download.